1.Seal placed in the cylinder rather than on the piston Longer stroke of the actuator and shutter will be achieved, granting higher flow rate (less flow loss) Less wear of the seal
2.Piloting head inserts in 303 S.S. Increases considerably the corrosion resistance caused by external agents.
3.Starting from DN63 metal piston with CHEMICAL NICKEL coating (10-15 micron) Reduces the wear of the piston due to the achievement of a greater surface hardness (700-750 HV)
4.Seals pre-loaded by spring Guarantee of the recovery of the gap due to the wear caused by the sliding of the shaft avoiding leakage towards the outside part. Allow to maintain energized the "chevron" seals (V) compensating the dimensional changes even in case of huge temperature excursions 5.CHEVRON seals (V shape) with 4 seals in the lower part It ensures a perfect tightness even after a high number of cycles
6.Rolled shaft Less wear of the seals due to the low roughness (0,1 micron Ra) which facilitate the sliding of the shaft
7.Oscillating / self-aligning shutter It fits perfectly to the valve body ensuring the maximum tightness
ATEX Certificate Installation is allowed in a potential explosive environment
PED Certificate Full compliance with European Safety Standards for Pressure Equipment
GENERAL FEATURES: Threaded valve ends, as per EN 10226-1 Rp (ex ISO 7/1) for Ares valves; ISO 228/1 for Zeus valves. Other types available on request. Assembling is possible in all positions: upright, flat or angled. Range available from 3/8” to 2” in the Double Acting versions, Spring Return N.C. from above and below the plug, Spring Return N.O. from below the plug. According to 2014/68/EU “PED”. 2014/34/EU ATEX configuration to request at time of order. The variations in the actioning of the valve, the several combinations and the possibility to intercept the fluid from above or below the plug, originate multiple versions of the automatic valve. In the table below are indicated the standard versions with the main parameters. On the basis of the kind of valve and the variations of pressure ΔP that must be intercepted, the necessary control pressure can be individuated, and consequently, the code for the corresponding valve. On request: versions for vacuum and oxygen service.
CONTROL MEDIA: Driving media: compressed air, lubricated or dry, gas or neutral media. Ambient temperature: -10°C to +60°C
OPERATING MEDIA: Air,water, alcohol, oil, petroleum products, saline solutions, steam, etc. (as long as compatible with A 351 CF8M O CuSn5Zn5Pb5-B). Pressure from 0 to 16 / 25 bar (steam from 180°C, from 0 to 10 bar) depending on the size and model chosen (see following pages). Temperature from –10°C to 180°C. Max. viscosity 600 cst (mm2/s).
ZEUS
ZEUS DIMENSIONS
DN [mm]
G * [inch]
Actuator
A
B
C
D
øE
F
ch. L
H
15
3/8”
Ø 50
166
143
157
44
70
65
27
12
15
1/2”
Ø 50
166
143
157
44
70
65
27
11
20
3/4”
Ø 50
174
149
165
44
70
75
33
14
20
3/4”
Ø 63
193
167
184
51
85
75
33
14
25
1”
Ø 50
188
159
180
44
70
90
41
17
25
1”
Ø 63
206
172
193
51
85
90
41
17
25
1”
Ø 90
255
221
242
67
117
90
41
17
32
1”1/4
Ø 50
197
160
186
44
70
110
50
19
32
1”1/4
Ø 63
215
180
205
51
85
110
50
19
32
1”1/4
Ø 90
267
231
256
67
117
110
50
19
32
1”1/4
Ø 110
300
265
290
78
141
110
50
19
40
1”1/2
Ø 63
238
202
231
51
85
120
58
18
40
1”1/2
Ø 90
270
235
264
67
117
120
58
18
40
1”1/2
Ø 110
306
271
300
78
141
120
58
18
50
2”
Ø 63
247
206
241
51
85
150
70
20
50
2”
Ø 90
281
241
276
67
117
150
70
20
50
2”
Ø 110
317
276
311
78
141
150
70
20
* On request NPT-threading
ZEUS HEAD Ø40
ZEUS HEAD Ø 40 DIMENSIONS
DN [mm]
G* [inch]
Actuator
A
B
C
øD
E
F
H
ch. L
15
3/8”
Ø 40
144
121
134
61
39
65
12
27
15
1/2”
Ø 40
144
121
134
61
39
65
11
27
20
3/4”
Ø 40
151
128
143
61
39
75
14
33
* On request NPT-threading
ZEUS
N°
ZEUS MATERIALS
1
Valve body
Bronze CuSn5Zn5Pb5-B
2
Sleeve
Brass EN 12165 CW617N
3
Stem
316L S.S.
4*
Stem seals
PTFE-CF
5*
Body seal
GRAPHITE
6
Plug
316L S.S.
7
Plug seal
PTFE
8
Actuator cylinder
Poliammide PA 66 + GF 30%
9
Piston
Brass chem-nickel (PBT + GF 20% head ø50)
10
Threading inserts
303 S.S.
Namur plate (OPTIONAL)
PA66 + GF30%, brass inserts
* For high purity application are allowable stem seals in virgin PTFE and body seals in Peek
ZEUS HEAD Ø40
N°
ZEUS HEAD Ø40 MATERIALS
1
Valve body
Bronze CuSn5Zn5Pb5-B
2
Sleeve
Brass EN 12165 CW617N
3
Stem
316L S.S.
4*
Stem seals
PTFE-CF
5*
Body seal
GRAPHITE
6
Plug
316L S.S.
7
Plug seal
PTFE
8
Actuator cylinder
Poliammide PA 66 + GF 30%
9
Piston
PBT + GF 20%
10
Threading inserts
303 S.S.
* For high purity application are allowable stem seals in virgin PTFE and body seals in Peek
ZEUS
ZEUS HEAD Ø40
METHODS OF USE
Stroke limiter It allows to limit the plug run in opening phase, therefore it regulates the flow. Available on all versions. In spring return normally open version it can be used as an emergency control.
Control
A mm
Code
∅ 50
25,5
KLJL0016
∅ 63
21,5
KLJL0018
∅ 90
5,2
KLJL0021
∅ 110
5,9
KLJL0023
Not available with ∅ 40 head.
Emergency manual override It allows to open the valve in emergency cases (lack of pilot fluid, machinery damaged, lack of piloting signal). It is available on all normally closed valves.
Control
A mm
Code
∅ 50
35,8
KLJA0016
∅ 63
35,8
KLJA0018
∅ 90
29,5
KLJA0021
∅ 110
29,5
KLJA0023
Not available with ∅ 40 head
Electro-pilot 3/2 - Solenoid valve 3/2 - 5/2
Control solenoid valve Electro-pilot 3/2 for direct assembling. Body and reel positionable at 360°. Standard manual control. Solenoid valve (NAMUR) sets for selection between function 5/2 or 3/2, achievable by mounting the corresponding plate (both supplied). Room temperature: from –10°c to +50°C.
Voltage
24 Vac
115 Vac
230 Vac
24 Vdc
Electro-pilot
EP415024
EP415110
EP415220
EP412024
Voltage
24 Vac
115 Vac
230 Vac
24 Vdc
NAMUR Solenoid valve*
ER8188A2
ER8188A4
ER8188A5
ER8188C2
NAMUR interface
KBNJ0001
* To be usedy with NAMUR interface only
Limit switch box The control box to check the open/close positions with two mechanical limit switches is suitable for assembling on all the range of valves with actuators ∅50 - ∅63 - ∅90 - ∅110. The terminals to connect the solenoid valve and the visual indicators provided with led are optional. Level of protection: IP 65. Room temperature: from –20° C to +70°C. Access lead nr. 1 PG11. Body material: polyamide (cap in trasparent polymethacrylate).
Control
A mm
∅ 50
52,1
∅ 63
47,5
∅ 90
37,7
∅ 110
29,5
AVAILABLE LIMIT SWITCH
Inductive limit switches NAMUR EExia Nominal voltage: 8 Vdc Consumes: working ≤1mA; resting ≥3 mA Working temperature: from –20°C to +70°C
Configuration
Code
1 Limit switch at the top: open valve
KSIN9A0xx
1 Limit switch at the bottom: close valve.
KSIN9C0xx
2 Limit switch open and close valve
KSIN920xx
Proximity limit switches Nominal voltage: 10÷30 Vdc Consumes: 15mA; Working temperature: from –20°C to +70°C
Configuration
Code
1 Limit switch at the top: open valve
KSI09A0xx
1 Limit switch at the bottom: close valve.
KSI09C0xx
2 Limit switch open and close valve
KSI0920xx
Mechanical limit switches Limit switch at the top: open valve Limit switch at the bottom: close valve Max. capacity: 5A 250 Vac; 1A 250 Vdc
Configuration
Code
2 Limit switch
KSM0C20xx
xx = Ø control heads 16 = Ø50 18 = Ø63 21 = Ø90 23 = Ø110
